Reliability Engineer

Manufacturing & Production · Production & Assembly · Manufacturing Engineering

In short

Emerson seeks a Reliability Engineer in Erie, PA, to enhance equipment availability and reduce downtime in foundry operations. This role involves leading maintenance systems, predictive maintenance, and root cause analysis to foster a reliability-focused culture.

Responsibilities

  • Improve equipment reliability, availability, and maintainability across all foundry processes.
  • Establish and maintain asset criticality rankings to prioritize reliability resources.
  • Identify chronic and high-impact equipment issues and develop plans to eliminate recurring failures.
  • Own and administer the plant CMMS, including asset hierarchy, equipment records, PM programs, and reporting.
  • Train employees on work-request, work-order, and maintenance-history requirements.
  • Develop and optimize preventive maintenance based on asset criticality, failure history, and OEM guidance.
  • Evaluate and implement condition-based and predictive maintenance practices.
  • Lead or facilitate structured root cause failure analysis for significant, repeat, and high-cost equipment failures.
  • Define critical-spare requirements based on asset criticality, failure risk, lead time, and usage history.
  • Provide engineering support for maintenance, equipment, utility, and facility improvement projects.
  • Develop scopes, technical specifications, cost estimates, and risk assessments for improvement projects.
  • Develop and report actionable maintenance and reliability measures.

Requirements

  • Bachelor's degree in Mechanical, Electrical, Industrial, Manufacturing, or a related engineering discipline; or an associate or technical degree combined with substantial relevant industrial maintenance and reliability experience.
  • Three or more years of engineering, maintenance, or reliability experience in manufacturing or industrial operations.
  • Demonstrated experience troubleshooting mechanical, electrical, hydraulic, pneumatic, controls, and utility equipment.
  • Experience using a CMMS to manage asset records, PMs, job plans, failure history, backlog, and maintenance performance.
  • Demonstrated use of structured problem-solving or root-cause methods.
  • Ability to lead cross-functional improvement projects and communicate effectively with skilled trades, operators, supervisors, engineers, suppliers, and plant leadership.
  • Strong organization, project management, and data-analysis skills, including proficiency with Microsoft Excel, Word and CAD.
  • Legal authorization to work in the United States – sponsorship will not be provided.

Desired Qualifications

  • Foundry, metals, machining, heavy-industrial, or process-manufacturing experience.
  • Experience with DISA molding, sand systems, furnaces, dust collection, cranes, conveyors, core-making, machining, compressed air, cooling-water, or comparable industrial systems.
  • Experience with Maintenance Connection or a comparable CMMS or EAM platform.
  • Predictive-maintenance experience in vibration, thermography, ultrasound, oil analysis, or motor and electrical testing.
  • Knowledge of FMEA, Reliability Centered Maintenance, TPM, autonomous maintenance, and equipment failure analysis.
  • PLC and industrial controls troubleshooting experience.
  • Experience with capital projects, shutdowns, equipment installation, and commissioning.
  • CMRP, CRL, vibration-analysis, thermography, or other relevant reliability certification.
  • AutoCAD, Inventor, or other CAD software experience.

Benefits

  • Variety of medical insurance plans, with dental and vision coverage.
  • Employee Assistance Program.
  • 401(k).
  • Tuition reimbursement.
  • Employee resource groups.
  • Recognition programs.
  • Flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.
#reliability#maintenance#foundry#manufacturing#engineering
Emerson Logo

Company

Emerson

Job Posted

10 hours ago

Employment Type

Full Time

WorkMode

On Site

Experience Level

Mid-Senior

Locations

Erie, United States

Qualification

Bachelor, Diploma, Undergraduate

Applicants

Be an early applicant