Process Engineer BIW
Construction, Engineering & Trades · Manufacturing Engineering
In short
Responsible for developing, industrializing, and continuously improving BIW manufacturing processes for truck cabs, ensuring safety, quality, and productivity. This role involves close collaboration with various departments and suppliers to establish robust processes from concept to production.
Responsibilities
- Develop manufacturing processes and operation sequences for truck cab BIW.
- Define welding, joining, assembly and inspection processes.
- Prepare and maintain Process Flow, PFMEA, Control Plan and Standard Work.
- Develop and optimize spot welding, MIG welding, stud welding, riveting and other joining processes.
- Develop concepts and specifications for BIW fixtures, jigs, gauges and tooling.
- Lead BIW manufacturing activities for new truck/cab programs.
- Identify opportunities for automation and semi-automation.
- Drive improvements in cycle time, line balancing, process efficiency, and energy consumption.
- Apply Lean Manufacturing, Kaizen, VSM, TPM and structured problem-solving.
- Provide technical support to BIW production for daily manufacturing issues.
- Coordinate with fixture, tooling, automation and equipment suppliers.
Requirements
- BIW manufacturing and assembly processes
- Truck cab / sheet-metal manufacturing
- Spot and MIG welding
- BIW fixtures, jigs, gauges and tooling
- GD&T and dimensional control
- BIW geometry and variation management
- PFMEA, Control Plan and Process Flow
- Root Cause Analysis
- Line balancing and capacity planning
- Lean Manufacturing / Kaizen
Desired Qualifications
- Robotic welding and automation
- Industry 4.0 / smart manufacturing
- CAD interpretation – CATIA / NX / AutoCAD
- Statistical Process Control
- Experience with automated BIW lines
Benefits
- Opportunity to shape sustainable transport and infrastructure solutions.
- Work with next-gen technologies and collaborative teams.
- Work with some of the sharpest and most creative brains in the field.
- Be part of a global and leading industrial company.
- Culture of care, inclusiveness, and empowerment.
- Decentralized teams work close to customers with speed and autonomy.
- Collaborate on innovative, sustainable technologies.
- Join a journey to create a better and more resilient society.
#Process Engineering#BIW#Manufacturing#Welding#Automation#Lean Manufacturing
Company
Volvo Group
Job Posted
1 week ago
Employment Type
Full Time
WorkMode
On Site
Experience Level
Senior
Locations
Bangalore, India
Hoskote, India
Qualification
Bachelor
Applicants
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