Experienced Engineer - GAE
Construction, Engineering & Trades · Civil & Industrial Engineering · Mechanical Engineering
In short
Volvo Group seeks an experienced Geometrical Assurance Engineer (GAE) in Bangalore to ensure dimensional quality for vehicle cabs and components. This role involves establishing robust tolerancing, performing 2D/3D tolerance studies using software like RDnT, and collaborating with cross-functional teams throughout the product lifecycle.
Responsibilities
- Implement the complete GAE process for Interior, Exterior, Driving & BIW areas.
- Deliver geometry prerequisites to meet aesthetical, functional, and mountability demands.
- Evaluate concepts for GAE robustness, suggest concept changes, and define measurement protocols.
- Perform master verification and physical-virtual correlation.
- Ensure cross-functional agreements and GAE deliverables are met at each project gate.
- Analyze conflicts and recommend solutions with a QDCF mindset.
- Perform 2D and 3D tolerance studies and optimize tolerances.
- Develop processes and tools to increase efficiency and document lessons learned.
- Define and maintain aesthetic gap and flush target requirements.
- Analyze, define, and maintain BiW, Exterior, and Interior datum targets using the 3-2-1 principle.
- Perform tolerance calculations for BiW, Exterior, and Interior using RDnT software.
- Find solutions to deviations from tolerance calculations.
- Attend project meetings and resolve queries with local and onsite GAE counterparts.
- Perform functional tolerance calculations apart from Gap and Flush areas.
Requirements
- Sound knowledge and application experience of GD&T.
- Awareness of manufacturing technologies, processes, and achievable tolerances.
- Knowledge about 2D and 3D tolerance stackup and experience in stackup calculations.
- Knowledge about Aesthetical requirements – Gap, Flush, Parallelism, Alignment.
- Exposure to automotive interiors, exterior & BIW components.
- Knowledge of design and manufacturing requirements & constraints on typical plastic, sheet metal and tubular components.
- Knowledge of inspection fixtures, CMM measurements and methods.
- Exposure to statistical analysis of the data.
- Clear and crisp communication skills.
- Team-oriented and able to collaborate with cross-functional areas.
- University degree - Bachelor of Engineering/Technology or Equivalent.
- Experience with RDnT/3DCS/Vis VSA or any 3D tolerance analysis software.
- Experience with Catia, Creo, PDM link, MS Office.
Desired Qualifications
- 3-2-1 principle, GD&T application – Define datum targets, apply GD&T callouts to BIW, Exterior and Interior components, assign tolerances.
- Tolerance Stackup – Linear and 3D tolerance analysis using RDnT.
- Knowledge about Aesthetical Gap Flush definitions and Requirements.
- Plastic and sheetmetal components manufacturing process knowledge.
- Measurements tools knowledge – CMM, Measurement report analysis.
- Automotive product development knowledge, dimensional management.
- Check fixture, CMM measurement, Gages knowledge.
Benefits
- Occasional Travel
#transport#infrastructure#automotive#engineering#geometrical assurance#GD&T#tolerance analysis#BIW#plastics#sheet metal
Company
Volvo Group
Job Posted
2 days ago
Employment Type
Full Time
WorkMode
On Site
Experience Level
Senior
Locations
Bangalore, India
Qualification
Bachelor
Applicants
Be an early applicant